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Mission

SIERRA aims to accelerate the decarbonisation of heavy-duty vehicles by developing a new generation of safe, sustainable, lightweight, and high-performance Ni-rich NMC battery packs.


Through cutting-edge materials, advanced monitoring systems, and smart integration, the project will deliver a scalable and eco-friendly solution ready for industrial deployment in electric buses and other heavy-duty vehicles.

City Bus

Key Objectives

SIERRA focuses on a set of technological and non-technological objectives designed to drive innovation, enhance safety, and ensure the sustainability of next-generation battery packs for heavy-duty electric vehicles.

Technological Objectives

01

Develop multi-scale modelling for the design of safe, sustainable, and lightweight battery packs.

02

Implement one-shot manufacturing of multimaterial casings using reused and recycled carbon fibre.

03

Integrate advanced monitoring for SHM, SoC, SoH, and thermal mapping through a wireless BMS architecture.

04

Design an integrated cooling system and printed busbars to enhance heat management, safety, and fast-charging performance.

05

Assemble and validate the SIERRA battery pack at TRL6 for electric buses.

Non-Technical Objectives

Demonstrate sustainability in line with the Safe and Sustainable by Design (SSbD) framework.

01

Define exploitation strategies and a roadmap towards TRL9 and market uptake.

02

Maximise dissemination, communication, and stakeholder engagement to ensure real-world impact and adoption.

03

Our Innovations

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Our Impact

By 2034, SIERRA battery packs are expected to generate €87 million in revenue and create over 500 new jobs, contributing to Europe’s leadership in clean mobility and sustainable battery manufacturing.

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The project also aims to achieve 13 Key Exploitable Results (KERs) and 8 patents, ensuring a lasting impact on the EU battery value chain.

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About SIERRA

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